DPIs
DPIs Assembly Solutions
IMA MED-TECH, in collaboration with IMA Active, offers a comprehensive and integrated approach to Dry Powder Inhalers (DPIs) manufacturing. Our combined expertise ensures a complete solution that spans from DPI processing to device assembly, packaging, and quality control.
This synergy allows us to deliver high-performance solutions that meet evolving market demands. Through a unified workflow, we set new benchmarks in precision, efficiency, and reliability across the entire inhaler production process.
DPIs Assembly Solutions
IMA MED-TECH, in collaboration with IMA Active, offers a comprehensive and integrated approach to Dry Powder Inhalers (DPIs) manufacturing. Our combined expertise ensures a complete solution that spans from DPI processing to device assembly, packaging, and quality control.
This synergy allows us to deliver high-performance solutions that meet evolving market demands. Through a unified workflow, we set new benchmarks in precision, efficiency, and reliability across the entire inhaler production process.
- PRECISION MICRO-DOSING: Accurate powder dosing with no need for compression or aspiration, ensuring optimal airway intake.
- GRAVIMETRIC WEIGHT CONTROL: In-line, direct weight control for each capsule, ensuring consistent dosage accuracy with real-time feedback and automatic adjustments.
- CONTINUOS CALIBRATION: Integrated zeroing cells to ensure accurate measurements with real-time compensation for any weight fluctuations.
- STANDARD DEVIATION OF 0.1 MG: High-precision dosing with an extremely low margin of error for each capsule or device.
- CUSTOM DOSATORS: Special dosators tailored for DPIs, ensuring precise and reliable powder dosing in every batch.
- FLEXIBLE ASSEMBLY: Semi-automatic or fully automated assembly of inhaler devices, including powder dosing, capping, component assembly, and packaging.
- HIGH-SPEED PRODUCTION: Capabilities for producing up to 200,000 capsules per hour with automated handling of components.
- MODULAR & SCALABLE SYSTEMS: Systems designed to scale from low to high-output production, suitable for clinical trials to full commercial production.
- VISION SYSTEMS: Real-time inspection of components for correct placement, alignment, and labeling accuracy.
- COMPACT FOOTPRINT: Optimized for space-saving in cleanroom environments while maintaining high output efficiency.
- END-TO-END INTEGRATION: Capable of integrating with upstream and downstream processes such as secondary packaging and product serialization.
Processes
IMA Active – DPIs Processing
- POWDER DOSING: Accurate, non-compressive powder dosing for DPIs, avoiding aspiration or compression to maintain the integrity of the active ingredients.
- GRAVIMETRIC DIRECT WEIGHT CONTROL: Continuous real-time monitoring and adjustment of dosing to ensure consistent weight measurements with automatic feedback.
- REAL-TIME CALIBRATION: Automated calibration of the dosing cells to maintain accuracy throughout production.
IMA MED-TECH – DPIs Assembly
- ASSEMBLY OF INHALERS: Full assembly of inhaler components including the capsule, dosing chamber, and mouthpiece.
- CAPPING & SEALING: Automated processes for sealing and capping each device to ensure airtight integrity.
- WEIGHT CONTROL & REJECTION: 100% weight control ensures any out-of-spec products are automatically rejected, ensuring quality at every step.
- PACKAGING: Automated secondary packaging systems integrated with the assembly line for seamless product flow to final packaging.
- VISION INSPECTION: Integrated vision systems inspect device alignment, component placement, and label accuracy during production.
Highlights
THE BEST SOLUTIONS FOR DPIs ASSEMBLY
- INNOVATIVE PRECISION DOSING: IMA Active provides in-line gravimetric direct weight control, with an outstanding precision of 0.1 mg standard deviation, ensuring unparalleled accuracy in DPIs dosing.
- SCALABILITY FOR ALL STAGES: Whether you’re in early-stage clinical trials or scaling up for commercial production, IMA MED-TECH offers modular solutions that grow with your needs.
- CUSTOM SOLUTIONS: IMA MED-TECH provides tailored assembly solutions that fit the specific requirements of each inhaler design, with flexible configurations for low to high-output systems.
- ADVANCED INTEGRATION: IMA Active’s accurate dosing systems and IMA MED-TECH’s assembly technologies work together seamlessly, offering a comprehensive end-to-end solution for DPIs production.
Technologies
